Wilkins Water Control Products

Float Valve Troubleshooting

 
Symptom Probable Cause Remedy
Continuous flow from float pilot system discharge port Damaged Valve diaphragm Replace diaphragm
Loose diaphragm assembly auxiliary valve Tighten stem nut
Damaged float pilot control Replace pilot valve assembly
Main valve fails to close Too low pressure differential across valve (Need 5 psid min under flowing conditions) Increase inlet pressure or restrict valve opening with Wilkins X102A flow limiting assembly (Contact Factory)
Isolation valve in control tubing closed or clogged X46 strainer Open isolation valve. Clean strainer
Float and float rod fails to move with liquid level change (stays in down position) Free float mechanism
Main valve fails to open Float and float rod fails to move with liquid level change (stays in up position) Free float mechanism
Inlet gate or block valve closed Open isolation valve
Main valve vibrates when closing Air in cover Bleed all air with float in the up position

Click below for installation and maintenance sheets:

ZW104 Installation and Maintenance sheet 6" and smaller
ZW104 Installation and Maintenance sheet 8" and larger